Our Recycling Plants

Mixed Flexible Plant: Durham, UK

Our UK Mixed Flexible Plant uses patented BOSS-2D density-separation technology to recover high-purity polymer streams from post-consumer mixed flexible waste plastic.

Overview

Mixed Flexible Plastic Recycling

Location
Peterlee, Co Durham, UK
Technology
BOSS-2D
Capacity
20,000 tonnes per annum
Feedstock
Post-consumer mixed flexible plastic packaging
Output
Mono-layer film and multi-layer fractions
Site Area
70,000 sq ft
Power Supply
2.5 MW
PRN Status
Environment Agency accredited

Feedstock

Post-consumer mixed flexible packaging

This plant accepts post-consumer mixed flexible packaging from kerbside collections, MRFs and supermarket take-back schemes. Feedstock includes mono-layer and multi-layer films that are typically exported or incinerated.

Process

BOSS-2D water-based density separation

BOSS-2D separates mixed flexible plastics by exploiting density differences in water using oscillating baffles. The first pass through BOSS-2D allows the mono-layer film to float while multi-layer film is driven downward through the system. The mono-layer output is furin a second BOSS tank to produce independent LDPE and PP streams suitable for compounding with PRE additive to regulate melt flow rate for film moulding applications.

Output

LDPE  & PP recycled film pellet

The plant produces LDPE & PP recycled film pellet suitable for consumer-grade packaging and postal liners. Multi-layer output is separated for chemical recycling or alternative industrial feedstock applications.